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Design Guidelines

Profiling

Laser machining flats, slots and complex shapes.

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Our general tolerances for the most cost-effective manufacture of laser profiling:

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  • Length and width between profiled edges: +/- 0.05 mm

  • Profiled edge to hole centre: +/- 0.05 mm

  • Narrowest cut (profiled) slot: 0.1 mm

  • Corner radius: >/= substrate thickness (specify internal corner radii to minimise the risk of micro-cracking)

Scribing

Accurate and reliable laser scribing to customer specifications.

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Laser-scribed substrates are normally supplied without tooling or computer part program costs.

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Our general tolerances for the most cost-effective manufacture of laser-scribed substrates:

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  • Depth of scribing between 30 - 50% of the material thickness (or by arrangement)

  • Laser pulse spacing normally +0.15/-0.02 mm from centreline to centreline (or by arrangement)

  • Edge to design. The border edge to be snapped off should be at least 5 times the material thickness

  • Distance between scribed edges: +0.15/-0.05mm

  • Distance from laser-scribed/laser-profiled edge to first scribe line: +0.15/-0.05 mm

  • Distance from scribe line to scribe line: +/- 0.05 mm

Drilling

Accurate hole drilling (random positioning or step and repeat patterns).

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Minimum hole diameters:
Pulsing: 0.1 mm
Drilling: 0.15 mm

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Our general tolerances for laser drilling:

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  • Hole diameter: +/- 0.05 mm

  • Hole tapers: ~ 5% of the substrate thickness

  • Hole centre to hole centre: +/- 0.05 mm

  • Wall thickness between adjacent holes:  >/= the substrate thickness

  • Wall thickness between hole edge and another edge: >/= the substrate thickness

  • Scribed edge to hole centre: +0.15/-0.05 mm

  • Profiled edge to hole centre: +/- 0.05 mm

  • Centre of scribed line to hole centre: +/- 0.05 mm

Additional Design Guidelines

Camera Alignment

High quality circuits can be precision laser cut after printing or sputtering.

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Protective Coating

A protective coating can be applied before laser processing to minimise glassification of molten ceramic.

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Reference Marking and Datum Corners

Pencil marks, lasered holes, scribed crosses or other markings can be applied to your specification for positioning purposes.

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Tolerances

All dimensions are non-cumulative.

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