Design Guidelines
Profiling
Laser machining flats, slots and complex shapes.

Our general tolerances for the most cost-effective manufacture of laser profiling:
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Length and width between profiled edges: +/- 0.05 mm
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Profiled edge to hole centre: +/- 0.05 mm
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Narrowest cut (profiled) slot: 0.1 mm
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Corner radius: >/= substrate thickness (specify internal corner radii to minimise the risk of micro-cracking)
Scribing
Accurate and reliable laser scribing to customer specifications.
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Laser-scribed substrates are normally supplied without tooling or computer part program costs.

Our general tolerances for the most cost-effective manufacture of laser-scribed substrates:
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Depth of scribing between 30 - 50% of the material thickness (or by arrangement)
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Laser pulse spacing normally +0.15/-0.02 mm from centreline to centreline (or by arrangement)
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Edge to design. The border edge to be snapped off should be at least 5 times the material thickness
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Distance between scribed edges: +0.15/-0.05mm
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Distance from laser-scribed/laser-profiled edge to first scribe line: +0.15/-0.05 mm
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Distance from scribe line to scribe line: +/- 0.05 mm
Drilling
Accurate hole drilling (random positioning or step and repeat patterns).
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Minimum hole diameters:
Pulsing: 0.1 mm
Drilling: 0.15 mm

Our general tolerances for laser drilling:
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Hole diameter: +/- 0.05 mm
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Hole tapers: ~ 5% of the substrate thickness
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Hole centre to hole centre: +/- 0.05 mm
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Wall thickness between adjacent holes: >/= the substrate thickness
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Wall thickness between hole edge and another edge: >/= the substrate thickness
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Scribed edge to hole centre: +0.15/-0.05 mm
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Profiled edge to hole centre: +/- 0.05 mm
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Centre of scribed line to hole centre: +/- 0.05 mm
Additional Design Guidelines
Camera Alignment
High quality circuits can be precision laser cut after printing or sputtering.
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Protective Coating
A protective coating can be applied before laser processing to minimise glassification of molten ceramic.
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Reference Marking and Datum Corners
Pencil marks, lasered holes, scribed crosses or other markings can be applied to your specification for positioning purposes.
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Tolerances
All dimensions are non-cumulative.